Cleaning system for conveyor belts
BELTNET, CONTINUOUS CLEANING AND DISINFECTION SYSTEM FOR CONVEYOR BELTS
BELTNET uses high-temperature dry steam and synchronized vacuuming to remove product residue, allergens, oils, and biofilm, leaving the belt completely clean, disinfected, and dry without stopping production or requiring dedicated personnel.
• Standard cleaning module sizes for belts 40, 60, and 80 centimeters wide.
• Custom manufacturing possible for other belt widths.
• Possibility of connecting to existing plant steam.
BELTNET TECHNICAL DATA SHEET
| Electrical supply: Steam generator: Liquid vacuum: | 400V – 50Hz – 36kW 400V – 50 Hz – 3kW |
| Working temperature: | 175ºC |
| Recommended steam pressure: | 8 bar |
| Suction flow rate: | 330 m3/h |
| Sound level: | Less than 70 dB |
| Control system: | Electrical |
| Control panel: | Buttons on generator and vacuum |
| Belt dimensions: | For belts up to 1000 mm |
| Weight: | Depending on size |
| Working height: | Manually adjustable |
| Structure material: | Stainless steel and polyoxymethylene |
TECHNICAL DATA SHEET SG36 SATURATED STEAM GENERATOR
| Electrical supply: | 400V/50 Hz/3 phases |
| Nominal power: | 36 kW |
| Nominal steam pressure: | 0.8 MPa (8 bar) |
| Steam evaporation: | 51 kg/h |
| Steam temperature: | 175 °C |
| Pump power: | 0.55 kW |
| Control panel: | Intelligent control with LCD screen |
| Weight: | 180 kg |
| Dimensions: | 670 × 470 × 1280 mm 26,3 x 18,5 x 50,3 inches |
TECHNICAL DATA SHEET SV75 LIQUID VACUUM
| Electrical supply: | 400V/50Hz/3 phases |
| Maximum power: | 3Kw |
| Filtration surface: | 7000cm2 |
| Air flow: | 330m3/h |
| Sound level: | 69dB |
| Tank capacity: | 77L |
| Protection rating: | IP54 |
| Weight: | 115 Kg |
| Dimensions: | 550x550x140mm 21.65×21.65×5.51inches |
INDUSTRIAL APPLICATIONS
• Baking and pastries.
• Snacks, confectionery, and chocolate.
• Dry and dehydrated foods.
• Pharmaceutical and cosmetic industry.
• Manufacturing industry.
• Paint and varnish industry
BELTNET DRY STEAM TECHNOLOGY
High temperature (120 °C on the surface)
• Heat eliminates microorganisms and biofilm, even in hard-to-reach areas.
• Prevents the development of strains resistant to chemical products.
• Liquefies oils and fats, facilitating their extraction by vacuuming.
Extremely low humidity (5% water content)
• Allows cleaning near electrical and electronic components without requiring special protection.
• Significantly reduces water consumption and wastewater treatment costs.
• Leaves the belt dry and ready to operate immediately.
DRY STEAM TECHNOLOGY
• Heat destroys microorganisms and biofilm even in hidden areas.
• Prevents the appearance of resistant strains to chemicals.
• Melts oils and fats, facilitating their removal by vacuuming.
• Very low humidity (5% water).
• Allows cleaning near electrical components and electronics without the need to protect them.
• Drastically reduces water costs and wastewater management.
• Leaves the belt dry and operational instantly.
BENEFITS
• Without interruptions and without the need for an operator: automatic cleaning and disinfection during or after production, without human intervention.
• Integrated vacuum system: removes steam and contaminated water, leaving the belt clean, disinfected, and ready to use.
• Resource saving: up to 95% less water consumption compared to traditional methods.
• Compatible with any smooth belt width: does not require modifications to the conveyor frame.
• Maximum safety: steam-leak-free design. Handles, quick connections, and handling components with thermal insulation.
• Materials suitable for the food industry: stainless steel and polymers certified for the agri-food sector.
SYSTEM OPTIONS
OPTION 1
BR40/60/80 cm and custom (Return)
– Head and support installed on the underside, in the return section.
– Continuous cleaning without interrupting production.
– The support is fixed to the belt structure.
– The head can be moved and used on other belts with support
installed on them.
OPTION 2
BS40/60/80 cm and custom (Upper)
– Head located on the upper side of the belt.
– Quick system installation.
– Production is stopped to perform cleaning.
– Movable support and head from one belt to another.
PULL & PLAY
If required, the head can be easily moved from one support to another installed on a different belt.
